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清洁设备厂

  • 非标准化生产的力量:上海一家清洁设备工厂“垂直整合”的逻辑
    Jan 09, 2026
      On the map of Shanghai's manufacturing landscape, we are familiar with highly automated assembly lines and contract manufacturers focused on single processes. However, between these two extremes exists another model, brimming with resilience and unique competitiveness: deeply vertically integrated flexible manufacturing. This is precisely the path Jiechi Cleaning Equipment has taken—from a steel sheet to a complete machine: cutting and welding the sheet metal themselves, rotational molding their own water tanks, and completing final assembly in their own workshop.   This path may seem "heavy," yet in the current market environment, it is the most solid answer to the demands for "multiple varieties, small batches, high quality, and fast response."   I. Why Choose the "Heavy Asset" Model of Vertical Integration? In an era where asset-light models and outsourcing are widely pursued, our insistence on keeping core manufacturing processes in-house stems from a profound understanding of the essence of the cleaning equipment industry: Combating the Inherent Challenges of "Multiple Varieties, Small Batches": Commercial cleaning equipment serves vastly different scenarios—from cleanrooms in electronics factories to heavy-duty port yards. The required size, power, materials, and functional configurations vary greatly. Standardized assembly lines excel at producing uniform products but struggle to flexibly meet endless customized needs. Our model is built for variation from the design stage. Controlling the Lifeline of Quality: Long-term equipment reliability stems from solid execution in every detail. Welding in-house ensures the strength and technique of welds in critical load-bearing structures. Rotational molding tanks in-house controls raw material quality and uniformity, eliminating weak points and leakage risks. Quality control cannot be fully outsourced; it must permeate every touchpoint from raw material to finished product. Compressing the "Innovation-to-Realization" Cycle: When a client presents a special request (like an irregular-shaped waste tank or a reinforced suction inlet), our response chain is extremely short. Engineers and workshop technicians can communicate face-to-face, enabling rapid prototyping, trial production, and adjustments, bypassing the lengthy cycles of coordinating with multiple external suppliers. This agility is itself a core technology.   II. The Picture of "Flexible Manufacturing" in a Shanghai Workshop Our workshop is a fusion of a modern "cluster of artisans" and modular production:   Sheet Metal Fabrication: The Starting Point of Precision and Strength. There are no giant stamping lines dedicated to a single product here. Instead, it's equipped with laser cutters, CNC bending machines, and skilled welders. Laser cutting ensures precise dimensions for every hole and panel, laying the foundation for assembly. The welders' craftsmanship gives the equipment its sturdy skeleton. This combination ensures precision while enabling flexible production, from single units to batches. Rotational Molding: The Art of Shaping "Durable Containers." The water tank is the "stomach" of cleaning equipment; its durability directly determines the machine's lifespan. We independently control the material formula, heating curve, and cooling process of rotational molding, ensuring uniform wall thickness, smooth corrosion-resistant inner walls, and reinforced joints. This allows us to customize anti-corrosion formulas for acidic environments or low-temperature resistant materials for frigid regions, achieving true material-level customization. Assembly and Debugging: The Final Test of System Integration. In the Shanghai assembly workshop, all self-made and externally sourced precision components (motors, electrical controls, pumps, drive systems) converge. This is where the value of "integration" is most evident: the technicians are not just assemblers but system debuggers. They ensure the seamless coupling of mechanical, hydraulic, electrical, and intelligent control systems, and conduct rigorous operational tests on every piece of equipment before it leaves the factory. This debugging, based on a deep understanding of the overall architecture, is incomparable to simple assembly-line work.   III. Core Customer Value Delivered by Vertical Integration This production model ultimately translates into tangible benefits for our customers:   Genuine Customization Capability, Not Empty Promises: We don't offer choices from a few fixed models. Instead, we create functional combinations and adaptive modifications based on your actual working conditions (floor material, stain type, space layout, budget). Whether it's adding a special filtration unit or modifying clean water tank capacity, we possess complete in-house control from blueprint to realization. Exceptional Reliability, Rooted in Full-Process Control: From incoming inspection of steel to non-destructive testing of welds and pressure testing of rotationally molded parts, every critical quality checkpoint is managed by our own team. This makes product reliability traceable and accountable, leading to lower failure rates and better total lifecycle cost. Faster Response and More Assured After-Sales Service: When equipment requires maintenance or repair, our deep knowledge of its manufacturing process and "genetics" enables more accurate diagnostics and faster spare part matching. We offer not just part replacement, but systematic maintenance advice from the maker's perspective.   Conclusion   At Jiechi, we believe true manufacturing is about imparting the right form to steel, enduring resilience to plastic, and ultimately, a stable and reliable soul to a complex system. The path of "vertical integration" we have chosen may not hum with the same efficiency as an assembly line, but it responds to the market's call for diversity, reliability, and responsiveness in a more solid, flexible, and responsible manner.   This is not just our production method; it is our promise to our customers: every piece of equipment we deliver carries control from the very source and sincerity from start to finish.
  • 机械化清洁与传统手工清洁——为什么机械化越来越成为清洁的首选?
    Oct 17, 2025
    机械与传统 清洁方法比较 随着企业越来越多地采用专业高效的清洁管理方法,越来越多的服务提供商意识到机械化清洁不仅仅是一个华而不实的解决方案,而是一个能够解决实际痛点的实用选择。下面,让我们来分析一下这两种清洁方式的根本区别。 清洁效率:速度差异显而易见1. 传统的手动清洁方式(例如拖把和推车)效率极低,尤其是在处理大面积或高频清洁任务时。清洁人员常常难以跟上,效率成为一大问题。2. 机械清洗设备 喜欢 地板清洁器 和 扫洗拖一体机 机器人的效率通常比人工高出数倍,能够在更短的时间内覆盖更大的清洁区域,显著提高运营效率,同时降低人工成本。 清洁质量:可控、更安全 1. 人工清洁依赖于操作人员的经验水平,导致清洁质量不稳定,容易遗漏污点或残留污渍。2. 机械化设备通过标准化设置(例如刷子压力、水量和路径规划)实现稳定一致的清洁效果。医院试验表明,清洁差异更小,污染程度更低。 卫生安全:强力杀菌,减少交叉污染 1.手动清洁拖把经常重复使用,无法彻底清除脏水,成为潜在的细菌传播源。2. 机械设备同时擦洗表面并回收污水,有效防止污染扩散。此外,刷洗甲板和高压清洗方法可以更彻底地去除顽固污渍,提高卫生标准。 工人健康:减轻身体和职业伤害的负担 1.长时间弯腰、推拉操作,容易引发腰痛、关节损伤等职业健康问题。2.机械清洁操作相对省力,大大减少了体力负担,使清洁工作更安全、更可持续。 概括 项目传统人工清洁机械化清洁清洁范围体积小,速度慢规模大、速度快清洁质量容易受个人影响,标准不一致稳定一致健康与安全反复使用的抹布容易受到二次污染。一步清洗、一步回收、高效杀菌员工健康劳动强度高减少体力消耗,提高职业安全
  • 高频故障四大自检指南:省时、省力、省成本!
    Sep 25, 2025
    不要急着发送 地板清洁机 发生故障时需要维修!百分之九十的 驾驶式洗地机 A10/M10 的问题可以通过简单的自检步骤解决。杰驰工程师首次揭秘快速故障排除手册。保存这篇文章,一切就绪!问题1:吸水效果变差或者根本不吸水✅ 三步自检法:检查红灯: 看看面板上红灯是否亮,机器有满水停机功能检查堵塞点: 检查吸水口浮球是否卡住,排污管是否盖紧电压测量: 用万用表测量吸水电机端口电压(需达到36V)。问题2:刷子/滚刷突然停止工作✅四步定位法:消除机械堵塞: 确认刷子没有完全磨损并且安装正确测量电源: 用万用表测量刷电机端口的电压(30V左右为正常)。检查电路: 检查控制器至电机的电路是否损坏。碳刷更换: 长期使用后应先更换碳刷(滚刷电机需返厂)。⚠️ 注意:测量时踩油门才能触发电压输出问题3:设备无法移动或移动无力✅ 三重检查点: 紧急停止开关: 确认紧急停止按钮没有被按下(最容易被忽视!)。电子刹车: 测量制动电阻值(正常值:64.8±8)。电机电源: 检查控制器输出至行走电机的电压(36V)。?深度处理:若阻力异常,则需更换电子刹车问题四:出水异常或不出水✅ 场景特定处理:根本没有水: → 清洗清水过滤器 → 测量电磁阀电阻(正常98±8)。出水量低: → 拔掉水管检查水泵是否喷水→ 排除水管堵塞故障。延伸问题:大水枪不工作?直接测量开关的通断状态。自检工具:故障代码灯解读闪光次数描述紧急响应1 个区块电池电量低/连接不良检查线路或充电2个街区行走电机电路异常检查电机与控制器之间的连接3个街区刷板电机电路异常检查电路是否损坏或烧断7个街区油门踏板故障更换踏板(最大频率故障)8个区块多电机系统异常依次检查各电机的连接情况

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